FY2001 Trackless High Flex Cable for Cleanroom – ISO Class 1 Certified, Self-Supporting Design
10M+ Flex Cycles
Self-Supporting
No Cable Track Needed
Low Particle Emission
Antistatic
Trackless High Flex Cable for Cleanroom Gallery
TRACKLESS HIGH FLEX Cable for Clean room Description
FY2001 Trackless High Flex Cable is an innovative self-supporting cable designed specifically for cleanroom environments. Unlike traditional cables that require cable tracks or chains, this trackless design eliminates the need for a cable track completely, providing a simpler cable management system.
Performance Benefits:
- Increased positioning accuracy
- Faster speeds and quieter motion
- Reliable installation and cleaner operation
- No particulation or outgassing
- Eliminates vibration caused by traditional cable chains
TRACKLESS HIGH FLEX Cable for Clean room – Technical Parameters
| Parameter | Specification |
|---|---|
| Standard | Comply with EU RoHS and REACH regulations
UL, CE, TUV, 3C Certified |
| Electrical Properties | |
| Conductor | High-quality tinned copper stranded wire |
| Insulation Material | Expanded PTFE (ePTFE) Composite |
| Nominal Voltage | Uo/U 300/300 V |
| Environmental & Mechanical Properties | |
| Temperature Range (Max.) | +80°C (176°F) |
| Temperature Range (Min.) | -40°C (-40°F) |
| Maximum Self-Supporting Stroke Length | 60 inches (1500 mm) |
| Minimum Bend Radius | 1.0 to 4.0 inches (25.0 to 101.0 mm) |
| Proven Flex Life | Greater than 10 million cycles at minimum bend radius of 50 mm |
| Cleanroom Class | ISO Class 1 (per ISO 14644-1, tested at 1,000,000 bending cycles) |
| Color | White |
| Key Advantages | Antistatic / Low dust collection / High flexible / Bending resistance |
TRACKLESS HIGH FLEX Cable for Clean room – Construction Details
1. Flat construction – Self-supporting with no dividers or shelves
2. Conductor: High-quality tinned copper stranded wire
3. Insulation: Expanded PTFE (ePTFE) Composite – low-friction, chemically inert, non-particulating
4. Shield: Optimized shielding for EMI protection
5. Outer Sheath: White, antistatic, low particle emission material
6. Proven flex life: >10 million cycles at minimum bend radius of 50mm
7. ISO Class 1 certified for cleanroom and vacuum environments
8. Standard and custom configurations available with mounting clamps
Features & Benefits – Why Choose TRACKLESS HIGH FLEX Cable for Clean room
Electrical & Mechanical Performance Improvements
- Reliable signal transmission – In challenging environmental conditions
- No particulation and outgassing – Due to unique jacketing and shielding materials
- Eliminates vibration – Caused by traditional cable chains and tracks
- Easy installation – Lightweight, flexible cables with tight bend radius
- Reduced maintenance, downtime, and total costs – Over equipment lifecycle from proven flex life
Durability Features for Demanding Environments
- Flat construction – Self-supporting with no dividers and shelves
- Proven flex life – Greater than 10 million cycles at minimum bend radius of 50 millimeters
- Low-friction, chemically inert materials – Non-particulating insulation materials
- ISO Class 1 certified – For cleanroom and vacuum environments
- Standard and custom configurations – Available with mounting clamps
Trackless High Flex Cable – Model Specifications
| Model | Conductor Construction | Insulation | Outer Sheath Color | Temp. Range | Cleanroom Class |
|---|---|---|---|---|---|
| FY2001-2C | 2×0.14 mm² tinned copper | ePTFE Composite | White | -40°C to +80°C | ISO Class 1 |
| FY2001-3C | 3×0.14 mm² tinned copper | ePTFE Composite | White | -40°C to +80°C | ISO Class 1 |
| FY2001-4C | 4×0.14 mm² tinned copper | ePTFE Composite | White | -40°C to +80°C | ISO Class 1 |
| FY2001-5C | 5×0.14 mm² tinned copper | ePTFE Composite | White | -40°C to +80°C | ISO Class 1 |
| FY2001-6C | 6×0.14 mm² tinned copper | ePTFE Composite | White | -40°C to +80°C | ISO Class 1 |
| FY2001-8C | 8×0.14 mm² tinned copper | ePTFE Composite | White | -40°C to +80°C | ISO Class 1 |
Note: Custom configurations available including different core counts, conductor sizes (0.2mm², 0.3mm², 0.5mm²), and custom lengths.
Cleanroom Particulation Study Results
The FY2001 Trackless High Flex Cable has been rigorously tested for particle emission in cleanroom environments:
| Test Parameter | Result | Cleanroom Class Requirement |
|---|---|---|
| ISO Class Rating | Class 1 | ISO 14644-1 Class 1 |
| Test Bending Cycles | 1,000,000 cycles | N/A
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