Collaboration And Service Robot Internal Wire For Industrial Robot
This Collaboration And Service Robot Internal Wire For Industrial Robot is especially suitable for internal connection wires of small-sized robots such as collaborative robots, high-precision robots in the consumer electronics industry, and robots operating in harsh environments, which require long-term twisting, bending, and high-intensity motion. These internal connection wires are capable of withstanding high-intensity bending, twisting, tensile, and compressive stress, while also exhibiting excellent resistance to cold, high temperatures, oil, and chemicals. This ensures the long-term, trouble-free operation of robots with ultra-high stability.
Technical Parameter
● Special fluororesin insulation, with ultra-high strength and bending, twisting performance
● Complies with TUV 2 PfG 2577 Class V requirements
● Temperature range: Mobile installation -40°C to +125°C Fixed installation -80°C to +150°C
● Nominal voltage Uo/U 300/500 V
● Test voltage 2000V
● Insulation resistance Minimum 100 MOhm xkm
● Minimum bending radius: Mobile installation 6x cable diameter Fixed installation 4x cable diameter
● Complies with EU RoHS and Reach regulations
Structure
● Tin-plated copper conductor (below 0.5mm2) or bare copper (0.5mm2 and above), ultra-fine copper wire, complying with DIN VDE 0295 Class 6 and IEC 60228 Class 6
● Special fluororesin insulation
● Core wire color-coded
● Optimal pitch twisting of the cores
● Unsheathed design for narrow space wiring
| COLLABORATION AND SERVICE ROBOT INTERNAL WIRE ( 50 million times reliability tests for drag chain) | ||||
| No. | Product Code | Cores Number and cross-sectional area | Approximate outer diameter （mm) | Outer sheath color |
| (NO.Xm㎡) | ||||
| 1 | RO-F5001.01.0014 | 1×0.14 | 0.9 | 10 Color |
| 2 | RO-F5001.01.0020 | 1×0.2 | 1 | 10 Color |
| 3 | RO-F5001.01.0030 | 1×0.3 | 1.2 | 10 Color |
| 4 | RO-F5001.01.0050 | 1×0.5 | 1.4 | 6 Color |
| 5 | RO-F5001.01.0075 | 1×0.75 | 1.9 | 6 Color |
| 6 | RO-F5005.02.0014 | 1×2×0.14 | 1.8 | / |
| 7 | RO-F5005.02.0020 | 1x2x0.2 | 2 | / |
| 8 | RO-F5005.02.0030 | 1x2x0.3 | 2.4 | / |
| 9 | RO-F5005.02.0050 | 1x2x0.5 | 2.8 | / |
| 10 | RO-F5005.02.0075 | 1x2x0.75 | 3.8 | / |
| 11 | RO-F5005.04.0014 | 2x2x0.14 | 2.7 | / |
| 12 | RO-F5005.04.0020 | 2x2x0.2 | 3 | / |
| 13 | RO-F5005.04.0030 | 2x2x0.3 | 3.6 | / |
| 14 | RO-F5005.04.0050 | 2x2x0.5 | 4.2 | / |
| 15 | RO-F5005.04.0075 | 2x2x0.75 | 5.7 | / |
| 16 | RO-F5005.06.0014 | 3x2x0.14 | 3 | / |
| 17 | RO-F5005.06.0020 | 3x2x0.2 | 3.3 | / |
| 18 | RO-F5005.06.0030 | 3x2x0.3 | 4 | / |
| 19 | RO-F5005.08.0030 | 4x2x0.3 | 4.6 | / |
Customization of special models according to requirements is available, including cables with different conductor cross-sectional areas, materials, shielding, colors, and other specifications for the sheath.
Robot body cable testing standards
1.Vertical torsion test
Test method: Take a 2-meter finished cable, fix the distance at 200mm, rotate the angle at positive and negative 180 degrees, and perform torsion at a speed of 12 times per minute for 1 minute each time.
Judgment criteria: 1.No open circuit or short circuit after exceeding 500,000 cycles of back and forth movement. 2.No cracking in the sheath.
2.2D torsion test
Test method: Take a 2.5-meter finished cable, fix the distance at 1 meter, apply the standard specified weight, rotate the angle at positive and negative 90 degrees or 180 degrees, and perform torsion at a speed of 60 cycles per minute.
Judgment criteria: 1.No open circuit or short circuit after exceeding 5,000,000 cycles of back and forth movement. 2.No cracking in the sheath.
3.3D torsion test
Test method: Take a 1-meter finished cable, fix the distance according to the standard requirements. The upper part is bent at positive and negative 90 degrees, while the base rotates at positive and negative 180 degrees. Perform bending and torsion at a speed of 30 cycles per minute
Judgment criteria: 1.No open circuit or short circuit after exceeding 5,000,000 cycles of back and forth movement. 2.No cracking in the sheath.
4.Two-wheel bending test
Test method: Take a 5-meter finished cable and, according to the specified pulley diameter and weight, move the pulley back and forth at a speed of 0.33 meters per second with a travel distance of at least 1.0 meter. Judgment criteria:
Judgment criteria: 1.No open circuit or short circuit after exceeding 1,000,000 cycles of back and forth movement. 2.No cracking in the sheath.
5.90-degree bend test
Test method: Take a 2-meter finished cable, with a bending radius of 2.5 times the cable diameter, apply the weight specified by the standard, and perform bending at a speed of 40 cycles per minute.
Judgment criteria: 1.No open circuit or short circuit after exceeding 1,000,000 cycles of back and forth movement. 2.No cracking in the sheath.
6.Bending and rotating test
Test method: Take a 1.5-meter finished cable, fix the distance at 300mm, with a bending radius of 150mm, and rotate at a speed of 50 revolutions per minute.
Judgment criteria No open circuit or short circuit after exceeding 50,000 cycles of back and forth movement. No cracking in the sheath.
