Application
Especially suitable for long-term high-speed drag chain, bending, and high-strength applications in miniaturized linear motors. The cable for linear motors must meet the highest requirements in terms of mechanical, chemical, and thermal performance. They must withstand high-speed acceleration and deceleration, tensile and compressive stress, as well as cyclic bending exceeding 50 million times. They must also be resistant to high temperatures, metal shavings, oil, and other chemicals.
Technical data Linear Servo Motors Cable Linear Motor Wire
● The special Teflon insulation and special PUR sheath have ultra-high strength and bending/torsion performance
●omplies with TUV2 PfG 2577 Class V requirements.
●Temperature range: -20°C to +80°C for mobile installation -40°C to +90°C for fixed installation
●Nominal voltage 300/500V
●Test voltage 2000V
●Insulation resistance: Minimum 100 MOhm x km Minimum bending radius:6 x the cable diameter for mobile installation 4 x the cable diameter for fixed installation
●Complies with EU RoHS and Reach regulations.
●Oil resistance: Fully resistant to oil (in compliance with DIN EN50363-10-2 standard), Cass3.
● Black or color can be customized according to customer requirements.
Cable Structure
●Bare copper conductor, ultra-fine copper wire Complies with DIN VDE 0295 Class 6 and IEC60228 Class 6
●Special fluororesin insulation
●Core wire color is color-coded
●Optimal pitch layer stranded core wire
●Improved tinned copper wire braided shield
● Minimum coverage of 95%
● Low-friction, PUR-based compound suitable for use in drag chains (in compliance with Part 10 of DIN 0281 standard).
| ULTRA HIGH SPEED LINEAR MOTOR ENCODER AND CONTROL CABLE ( 50 million times reliability tests for drag chain) | ||||
| No. | Product Code | Cores Number and cross-sectional area | Approximate outer diameter （mm) | Outer sheath color |
| (NO.Xm㎡) | ||||
| 1 | LM-FP5006.08.0020 | 4x2x0.2 | 6.4 | Black |
| 2 | LM-FP5002.08.0014 | 8×0.14 | 5.2 | Black |
| 3 | LM-FP5002.05.0014 | 5×0.14 | 4.2 | Black |
50 Million Times Linear encoder connection cable test standard |
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| Drag chain bending test | Two rounds of winding test | 90 degree bending test |
| Test method: Take a 2-meter finished cable assembly, bend it with a radius 6 times the outer diameter of the cable, move it back and forth for a travel distance of 900mm at a speed of 90 cycles per minute. | Test method: Take a 5-meter finished cable, according to the specified pulley diameter and weight of the load, the pulley moves back and forth at a speed of 0.33 meters per second, with a movement distance of more than 1.0 meter. | Test method: Take a 2-meter finished cable, bend it with a radius 2.5 times the outer diameter of the cable, using the specified weight according to the standard, and bend at a speed of 40 cycles per minute. |
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| Judgment criteria: 1. Over 50,000,000 cycles of reciprocating movement without open circuit or short circuit. 2. No breakage in the sheath. | Judgment criteria: 1. Over 1000,000 cycles of reciprocating movement without open circuit or short circuit. 2. No breakage in the sheath. | Judgment criteria: 1. Over 1000,000 cycles of reciprocating movement without open circuit or short circuit. 2. No breakage in the sheath. |
